Devising and introducing a procedure for measuring a dynamic stabilization error in weapon stabilizers

Eastern-European Journal of Enterprise Technologies, Feb 2020

This paper reports variants for checking the median error of the 2Е36 weapon stabilizer under conditions of a standard path by means of video recording with a film camera followed by film processing and performing all operations in a manual mode. A procedure of measuring the median error of the SVU-500 weapon digital stabilizer has been given. To ensure the possibility of determining the errors of stabilization in each set of stabilizers, the enterprise-manufacturer has devised and implemented for the customer's main product, without using a standard path, a new procedure for measuring a dynamic stabilization error. This work involved methods of mathematical modeling, which has made it possible to determine the point of sending a sinusoidal signal to the control circuit of the stabilizer. The experimental confirmation of the results obtained during modeling involved the test of a stabilizer kit at the technological bench and at the actual training turret, which made it possible to refine the parameters of the sinusoidal signal. To conduct such tests, special algorithmic software was developed, which was installed, in addition to the main program at the time of testing, in the stabilizer control unit. Subsequent tests confirmed correctness of results obtained during mathematical modeling, which made it possible to introduce verification of one of the main parameters of stabilization of dynamic error to the acceptance tests of each stabilizer kit

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Devising and introducing a procedure for measuring a dynamic stabilization error in weapon stabilizers

Information and controlling system У статтi наведено варiанти перевiрки серединної похибки стабiлизатора озброєння 2Е36 в умовах типової траси методом кiнофотографування за допомогою кiнокамери з подальшою обробкою кiноплiвки i виконання всiх операцiй в ручному режимi. Наведено методику вимiрювання серединної похибки цифрових стабiлизаторiв озброєння СВУ-500. Для забезпечення можливостi визначення похибок стабiлiзацiї кожного з комплектiв стабiлiзатора на пiдприємствi-виробнику i в умовах головного виробу замовника, без застосування типової траси, була розроблена i впроваджена у виробництво нова методика вимiрювання динамiчної похибки стабiлiзацiї. Дана розробка проводилася з застосуванням методiв математичного моделювання, що дозволило визначити точку подачi синусоїдального сигналу в контур управлiння стабiлiзатора. Для експериментального пiдтвердження отриманих результатiв моделювання були проведенi випробування комплекту стабiлiзатора на технологiчному стендi i на реальнiй навчальнiй баштi, що додатково дозволило уточнити параметри синусоїдального сигналу. Для проведення таких випробувань була розроблена спецiальна програма алгоритмiчного забезпечення, яка була встановлена в додаток до основної програми на час проведення випробувань у блок управлiння стабiлiзатора. Проведенi подальшi випробування пiдтвердили правильнiсть результатiв математичного моделювання, що дозволило ввести перевiрки одного з основних параметрiв стабiлiзацiї динамiчної похибки стабiлiзацiї до складу приймально-здавальних випробувань кожного з комплектiв стабiлiзатора Ключовi слова: стабiлiзатор, гiротахометр, вiбрацiйний гiроскоп, серединна похибка стабiлiзацiї, динамiчна похибка стабiлiзацiї UDC 528.563 DOI: 10.15587/1729-4061.2020.196086 DEVISING AND INTRODUCING A PROCEDURE FOR MEASURING A DYNAMIC STABILIZATION ERROR IN WEAPON STABILIZERS O. Bezvesilna Doctor of Technical Sciences, Professor, Honored Worker of Science and Technology of Ukraine Department of Instrument-Making National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute” Peremohy blvd., 37, Kyiv, Ukraine, 03056 E-mail: О. Petrenko Head of Bureau* Е-mail: V. Halytskyi Postgraduate Student Department of Computerized Electrical Systems and Technologies National Aviation University Kosmonavta Komarova ave., 1, Kyiv, Ukraine, 03058 Head of Department** Е-mail: M. Ilchenko Lead Design Engineer* Е-mail: *Special Design Bureau** **Pablic Joint Stock Company «Research-and-Production association «Kyiv avtomatics plant» Starokyivska str., 10, Kyiv, Ukraine, 03116 Received date 20.12.2019 Copyright © 2020, O. Bezvesilna, О. Petrenko, V. Halytskyi, M. Ilchenko Accepted date 17.02.2020 This is an open access article under the CC BY license Published date 29.02.2020 (http://creativecommons.org/licenses/by/4.0) 1. Introduction Underlying practical determining of stabilization error in the stabilizers of light armored vehicles is the procedure for determining the median error of the analog two-planar 2Е36 stabilizers, which was developed in the 1980s for the BMP2 product. According to the inspection technique, a stabilization error of the stabilizer should not exceed ±1 t. d. (one thousandth of a distance=3.6 angle. min.) [2] in each guiding plane: horizontal (HG) or vertical (VG). According to this procedure, the inspection was carried out for the customer’s product on a standard path [3] at periodic tests for 2 stabilizers of serial production once a year. Following the development of analog SVU-500 and digital SVU-500-3C stabilizers the error of stabilization was checked in line with the procedure and in terms similar to the 2Е36 stabilizers. No other tests of stabilization accuracy were carried out. On the other hand, it is necessary to take into consideration that modern mobile objects move at significant speeds, they are exposed to serious overloads and uncontrolled mechanical disturbances. It is only natural that the requirements for measurement of accuracy, measuring instruments, 39 Eastern-European Journal of Enterprise Technologies ISSN 1729-3774 control over basic technical parameters of stabilizers are especially relevant to improve the state’s defense capability. 2. Literature review and problem statement Paper [1] reports the measurement of the median error of stabilization of the 2Е36 analog stabilizers and those stabilizers that have similar circuitry and technical structure by using video recording. It is shown that the process of measuring the median error of stabilization using a video and photo recording technique implies the involvement of the entire product [2] under conditions of a standard route. This procedure of processing results is rather time-consuming, routine, and takes a lot of time to calculate error in a manual mode. It is clear to us that the video and photo recording technique was, at the time of its development, specifically mid1980s, progressive and was enabled by a video camera, which was fixed on a weapon unit. A video camera recorded a movement of the sight mark along the horizontal and vertical guiding channels when the product moved along a standard track. The disadvantage of this procedure was the fact that the tests involved only two sets of stabilizers once a year during regular tests. The reason for this may be the objective difficulties associated with the complexity of the test. To reduce the complexity, a variant of measuring the median error was to use a device for measuring the median stabilization error (Instrument PS) from a set of the 2Е26М stabilizer [3]. The instrument PS is an electronic measuring device that is designed to determine the value of median error and the percentage of time of the non-stabilized state of the 2Е26М stabilizer in planes VG and HG. The use of this device greatly facilitated the measurement of median error. The difficulties of measuring the error of stabilization were eliminated in the 2Е52 stabilizer [4], which was designed with new technical characteristics. The specifications for the 2Е52 stabilizer included the requirements for checking the median and dynamic error [5] (as part of the main product) of stabilization, which must not exceed 2 t. d. (as of 1988) when processing the sinusoidal signal А=2,5°sinωt. It should be noted that the 2Е36 and 2Е52 stabilizers have different circuit-technical principles of construction. The 2Е36 stabilizer is built on the principle of “force” stabilization, which implies: – first, optical sighting devices are “rigidly” [6] connected to a weapon unit; – second, the aiming of the weapon unit and turret is performed directly by the operator or commander’s stabilizer controls. Under such a design principle, the aiming of a turret or a weapon unit, with large masses and moments of inertia, from an operator’s (or commander’s) control unit results in significant errors. In the 2Е52 stabilizer [6], the weapon unit and a sighting device are executed on the principle of “independent” stabil (...truncated)


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Olena Bezvesilna, Оleksii Petrenko, Viacheslav Halytskyi, Mukola Ilchenko. Devising and introducing a procedure for measuring a dynamic stabilization error in weapon stabilizers, Eastern-European Journal of Enterprise Technologies, 2020, pp. 39-45, Volume 9 (103), DOI: 10.15587/1729-4061.2020.196086