Characteristics of tapered roller bearing subjected to combined radial and moment loads

International Journal of Precision Engineering and Manufacturing-Green Technology, Oct 2014

This paper investigates characteristics of the TRB such as displacements, contact forces between roller and inner ring, outer ring and flange, contact angle between roller and flange, load distribution along roller, and stiffness matrix, when the TRB is subjected to combined radial and moment loads. Understanding of these characteristics deserves attention for developing more sustainable TRBs. To this end, a five-degree-of-freedom model of TRB is employed. Unlike other studies, this paper takes TRB displacements as unknown variables and determines them by iteratively solving the roller and bearing equilibrium equations. A new formula for load variation in rollers is also presented by using an integration technique. The developed method is validated by comparing preliminary results with those from a reference program. The characteristics of TRBs subjected to combined radial and moment loads are simulated as a function of roller profile and rotational speed.

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Characteristics of tapered roller bearing subjected to combined radial and moment loads

INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY Vol. 1, No. 4, pp. 323-328 OCTOBER 2014 / 323 DOI: 10.1007/s40684-014-0040-1 Characteristics of Tapered Roller Bearing Subjected to Combined Radial and Moment Loads Van-Canh Tong1 and Seong-Wook Hong1,# 1 Department of Mechatronics, Kumoh National Institute of Technology, Daehak-ro 61, Gumi, Gyeongbuk, South Korea, 730-701 # Corresponding Author / E-mail: , TEL: +82-54-478-7644, FAX: +82-54-478-7319 KEYWORDS: Tapered roller bearing(TRB), Radial load, Moment load, Contact force, Roller profile, Stiffness matrix This paper investigates characteristics of the TRB such as displacements, contact forces between roller and inner ring, outer ring and flange, contact angle between roller and flange, load distribution along roller, and stiffness matrix, when the TRB is subjected to combined radial and moment loads. Understanding of these characteristics deserves attention for developing more sustainable TRBs. To this end, a five-degree-of-freedom model of TRB is employed. Unlike other studies, this paper takes TRB displacements as unknown variables and determines them by iteratively solving the roller and bearing equilibrium equations. A new formula for load variation in rollers is also presented by using an integration technique. The developed method is validated by comparing preliminary results with those from a reference program. The characteristics of TRBs subjected to combined radial and moment loads are simulated as a function of roller profile and rotational speed. Manuscript received: July 3, 2014 / Revised: September 9, 2014 / Accepted: September 12, 2014 1. Introduction Tapered roller bearings (TRBs) have a very noticeable feature of high load capacity against axial and radial loads. By nature, they can also support moment load. Hence, TRBs have been particularly considered in high load supporting applications such as automobile wheel hub assembly, gas turbine engine, milling machine spindle, etc. Generally, rolling element bearing stiffness is an essential factor that affects dynamic behavior of rotating spindle. Because bearing stiffness is needed for analyzing the dynamic characteristics, for example, natural frequencies, mode shapes, and vibration amplitudes. The contact force and load distribution in roller of TRBs have been found to significantly influence their lubrication regimes, life time, or reliability. Therefore, accurate estimation of these characteristics is very valuable for better design so as to improve the performance and fatigue lives of TRBs, as well as predicting the performance of rotating systems supported by TRBs. The fundamental theories of rolling element bearing were early outlined by Palmgren,1 Jones2 and Harris.3 Studies on bearing were further extended by many researchers because of increasing demand toward higher efficiency. Regarding TRB, various investigations have been carried out that focused on determination of bearing characteristics. Andreason4 analyzed the load distribution in a TRB © KSPE and Springer 2014 under radial and axial loads. Although he effectively used a vector method to determine the elastic deformation of the roller and raceways, the centrifugal force and gyroscopic moment in TRB were not taken into account. Andreason’s model4 was further improved by Liu5 so as to investigate the effect of given misalignment angles on the performance of TRB under combined loads. He considered the TRB characteristics under more realistic conditions, e.g., high speed, and actual direction of flange-roller contact force, which were neglected in the Andreason’s research.4 However the TRB displacements in the researches of both Liu5 and Andreason4 were assumed to be known a priori, rather than taken as unknown variables. This obviously limits the applicability of the model. De Mul et al.6,7 presented a general theory for determination of stiffness matrix and displacements of ball and roller bearings. Cretu et al.8 used the de Mul’s model to investigate the dynamic characteristics of TRBs under lubricating conditions. His study was confined to straight roller and raceway profiles. This implies impracticability because the roller or raceway profiles have been modified considerably to reduce the pressure concentration at the ends.9 Recently, Houpert improved the previous study10,11 to perform an analytical approach for determining loads and moments of TRB as a function of given displacement with neglecting the influence of centrifugal and gyroscopic moment. A transition from point contact to 324 / OCTOBER 2014 INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY Vol. 1, No. 4 line contact between roller and raceways with the increasing load has also been considered. In this paper, the characteristics of TRBs with modified roller profile such as displacements, contact forces between roller and inner ring, outer ring and flange, load distribution along roller, and stiffness matrix were investigated. First, based on the theory of de Mul et al.6,7 an alternative integration method was proposed to replace the slicing technique. Subsequently, the developed model was verified by comparing the computational displacement and stiffness of the TRB at difference rotational speeds with those from a reference code.12 Finally, the effects of combined radial and moment loads on the characteristics of TRB were reported. The presented results on TRBs subjected to practical loading conditions are believed to contribute to developing more sustainable TRBs. 2. Derivation of Dynamic Equations for TRB {u} = [Rφ].{δ} where [Rφ] is the global transformation matrix, [Rφ ] = 2.2 TRB Coordinate Systems, Loads and Displacements Fig. 1 shows the TRB coordinate systems and loading. The bearing global coordinate system (x, y, z), external force vector {F}T = {Fx, Fy, Fz, Mx, My} and the inner ring displacement vector {δ}T = {δx, δy, δz, γx, γy} are shown in the Fig. 1(a). In the local cylindrical coordinate system (r, φ, z) which is fixed with a particular roller at azimuth angle φ, the inner ring contact force and displacement vectors are {Q}T = {Qr , Qz, M} and {u}T = {ur , uz, θ}, respectively. The roller displacement is expressed by vector {v}T = {vr , vz, ψ} (Fig. 1(b)). The relationship between vectors {u} and {δ} is stated as cosφ sinφ 0 –zP sinφ zP cosφ 0 0 1 rP sinφ zP cosφ 0 0 0 –sinφ (2) cosφ The contact load vector {Q} depends on both the roller and inner ring displacements, i.e., {Q} = {Q({u},{v})} (3) In the inclined coordinate system (ξ, ζ, η) (Fig. 1(c)), the corresponding contact force and displacement vectors indexed by subscript κ are {Qκ}T= {Qξ, Qζ, M}, {uκ}T= {uξ, uζ, θ}, and {vκ}T= {vξ, vζ, ψ}. By using local transformation matrix [K], one can get In order to obtain bearing equilibrium equations, it is necessary to solve the equilibrium equations of all rollers which are related to roller contact forces. The deriva (...truncated)


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Van-Canh Tong, Seong-Wook Hong. Characteristics of tapered roller bearing subjected to combined radial and moment loads, International Journal of Precision Engineering and Manufacturing-Green Technology, 2014, pp. 323-328, Volume 1, Issue 4, DOI: 10.1007/s40684-014-0040-1